The Bags I Have Been Using

Lately I have been getting more interest in the various bags I have on my Rambler.  The 5 bag set up I have been running in most of the pictures is a mash-up of self-made and store-bought bags that have built up over the last five years.  Some are on the bike every day, while others, the panniers, are only there for the more voluminous loads.  I have a few new designs I am getting ready to sew up, and before the switch I thought it would be a good time to share my thoughts on each of the bags.

Up front I have been using an Acorn brand handle bar bag for a few years now.  These bags are hand-made by a husband and wife team in Los Angeles, and are an incredible value if you can get your hands on one.

This bag holds all of my essentials: spare tube, patch kit, pump (Lezyne micro floor drive) multi tool, maps, energy bar for an emergency bonk and plenty of room left over for my Micro 4/3 camera kit or a lunch and jacket etc.  The bag is made with un-waxed canvas, and has proven water tight through a few rainy seasons now.  You will also not my “FrontFlector” No.1.  I have a couple of different versions, all working as hoped.  While not a headlight replacement, I have found it quite effective in getting driver’s attention.  There is over a full 20 square inches of 3m reflective tape, it can easily be retro fit to most traditional front bags, and is integral with the front pocket.  I will be offering these as part of the line over this winter.

The frame bag I run all the time is the first one I have ever made.  It came out well enough in spite of my early sewing skills and has help up far better than I expected.

Click on the Pic to see the bag specs

Some of the design aspects were meant to be a trial, assuming I would need to replace or repair in time.  It is going on two years at this point, and nothing has needed anything other than use.  I carry my pole mounted GoPro camera in it on most rides, and often use it to carry a dozen eggs.  On longer rides it holds a 2l platypus bladder, and in the winter it holds my extra layers and the come on and off throughout the ride.  Like the Acorn bags, I chose the un-waxed canvas, and it had proven water tight through two winters.

On the rear I have my self-made saddle bag.

Click on the Pic to see the bag specs

I originally made this bag to increase the rear loading capacity of my Rivendell Roadeo, a sport bike, that was not intended to carry panniers, but has a geometry biased towards rear load.  It has just a bit more room than a Carradice Nelson long flap.  Made with the same un-waxed canvas, it has yet to let me down in a California rain storm.  As of late it mostly holds up the reflector, and the occasional bulky package.

It also, like my front bag, has a self-made reflector.  Starting with the basic premise of the reflective triangles made for runners, I upped the reflective surface area.  Most triangles have a mesh center, but if you are strapping it to you bike or bag, a breathable center is a waste of real estate IMO.  It may look a bit dorky, but after thousands of miles at the margins of the day, it gets results.  Hands down cars give me a wider passing space when it is on there, and I do not leave home without it on the bike.

For the loads with a bit more volume I have a set of the Jandd Mini MTN panniers, that I modified with a set of Arkel mounting hooks.  These have been with me for well over 5 years now and have proven quite versatile.

They are a mass-produced bag, made with Cordura Nylon.  They are fairly water-resistant, but have had leakage in heavy rain.  The width of the bottom half is expandable for the really big loads.  I have used these for everything from touring, to groceries and commuting.  They will swallow a gallon of mill, 2 quarts of yogurt and have tons of room the softer packages.  While labeled mini, these have a surprising amount of capacity and are rated at 2000 ci for the pair.

I am pretty happy with all these bags.  If it were not for the constant need to tinker, the tools and ability to make exactly what I want, and it being part of the business, I would probably push these bags for a decade or more.  So what is next?  I am planning on making a 5 bag set with Dimension Polyant’s XPAC laminate material.  This is a composite 3 layer laminate of cordura, mylar, and pack cloth with rip stop fibers.  The weight is a fraction of the canvas, and it will be waterproof.  Canvas is great, but my three every day bags tip the scales at around 7 lbs empty, that is significant IMO.  I will still have a set of canvas bags in the works, bit materials have pros and cons, and I need to work it out with some test bags.

The rambler is designed to handle modest front loads, and I want to up the size on the handlebar bag.  This will reduce my tendency to fall back on the panniers when I need just that little bit more space.  The design will be rooted in a traditional Berthoud style bag, but with modern materials and a couple of twists.

The frame bag will be similar in design to my current bag, but with a couple of improvements and the use of XPAC as the main material.

The saddle bag will shrink a bit, have a different closure system, and shape.

Fourth on the lest is a set of roll top panniers.  Everything I can find on the market, short of the Berthoud mini, is still a bit big for most of what I need.  I am leaning towards a roll top design for water tightness and a bit of flexibility in volume.   I will use Arkel hooks until I can find something lighter that is as easy to get on and off, yet incredibly secure.

Time to move the designs from paper to pattern, cut some cloth and get sewing.

 

More On Straps

The traditional mounting of the bag to the bike with leather straps and a dowel is still hard to do better.  Is light, strong, and relatively quick to get on and off if needed.  In the last post I mentioned my pet peeve with the buckle design, and now that my saddle bag design is in motion it was time to move on to the straps.  Many of the traditional strap designs that are still on the market today have the keeper integral with the buckle.  This will hold fast, but not lay flat around the tight bends the system uses.  The buckle stands proud rubbing against the bag and gear.

While this has worked for decades, and years for me, have had failures, and it made for some very long days.  Looking through what had been done before, I decided to go with a keeper that is soft, integral to the strap and holds the tag end of the strap flat to the bag. 

After completing one prototype yesterday I was still mulling over the design and made another set to put on my Acorn Hobo Bag.

I oiled them up, dried them overnight and mounted them up this morning.

There are no pokey sharp corners going after the cargo.  The tag ends are nice and flat, out-of-the-way.  The first impression is really good with these.  The leather I had on hand is a little thin for straps, but I will keep an eye on them. 

Now to make some time for “Testing”

Stuffing a Bicycle Frame Bag

What do you put in a frame bag for daily use?  Today it was my Houdini jacket, one dozen eggs and two avocados.

Most days is has my Gorillapod with extended legs as well as the Houdini,

On longer rides can get a 2L Platypus bag of water in there with the jacket and a first aid kit with room to spare (I still need to grab a picture of that). The most asked question by people on the street suprisingly is, “do you keep a fly rod in there”? and if I was going camping it would be the perfect place to keep the tent poles.

When I first made the bag I knew it was going to see more than touring duty, but it turns out to be incredibly useful every day.